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Edgecam Makes Food Industry Scrolling Kits A Piece Of Cake | Hexagon Manufacturing Intelligence
Then we skim to OD down to about 96mm and put the hole through the middle of the shaft which runs on two bushes at either end. It then goes on to a fixture on the face of the fourth axis, with two drive dowels and a tailstock at the other end. The complete job is machined using an 8mm bullnose cutter. A long-established Newbury-based engineering subcontractor has invested in a DMC machining centre and Edgecam software in order to win long-term new business from a food company.
It included feed scrolls and the associated base plates, base clamps, star heels and centre guides. The company serves a wide range of businesses; from local industry to the European Space Agency.
Workshop Manager Neil Hutt says: In particular, the cycle would not flow. I knew how I wanted it to work, but could never achieve it with wspomaganei CAM system.
I had to segment the operation and do it in several stages, when what I really needed was to program it, press go and let it run from start to finish with confidence.
Manufactured from black Nylon 6 billets, two feed scrolls of different lengths turn in opposite directions to guide the glass jars wwspomaganie the filler head, so they are at the pocket at the correct time.
As each jar enters the scroll we separate them with an offset lug.
We found that without this the next jar in line was coming in too quickly, resulting in a blockage. To add to the complexity of the geometry, we needed to make the width of the groove that the jar sits in wider as the pitch gets faster, otherwise the jars would catch on the trailing edge of the flutes. I use the same PCIs over and over, just selecting different geometry. Two of the PCIs are used twice — those for roughing and the finish to the bottom and top — with the flute cycle needed only once.
Advanced CAM Methods (01 27 01)
We finish on a 0. The size and shape of each jar requires its own set of tooling.
Edgecam has now given them the confidence to tender for the work. One of their major successes in that field was to produce tooling to hold aluminium plates that required machining to suit a specific task for a pharmaceutical company. We took that as a challenge and created our own unique tooling with Edgecam, to ensure our Matchmaker VMC could komputrrowe the task efficiently and cost-effectively.
Plus, all the roughing cycles have been up to 20 per cent faster.